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Universal Testing Machine 100kN Servo Fully Automatic

(Steel Testing Equipments)

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Description

Standard: BSEN 10002-1, ISO 7500-1, ASTM A370

Tensile & Compression

Universal Testing Machine 100kN Servo Fully Automatic

Universal Testing Machine 100kN is used for measurement & test of mechanical properties & analytical study of metal, non-metal & composite material, such as aviation, petrochemical, machinery manufacture, wire, cable, textile, fiber, plastic, rubber, ceramic, food, medicine packaging, aluminum plastic tube, plastic door & window, geo-textile, film, wood, paper, metal material & manufacture industry, etc.

It can record the max. test force, fracture value, yield value, max. compression value automatically. It can also calculate the fracture extension & all kinds of strength values manually. The RA232 connector can have the function of communicating with the computer to do the data work. It is an essential equipment for manufacture, construction unit, product quality supervision & inspection bureau & building material test department. It also could be used in the university for teaching purposes.

TT Servotec Fully Automatic Universal Testing Machine out tester adopts DC speed regulating servomotor & reduction gears as the power source. Its real-time displays test data & test status with an LCD module. A professionally designed servo control system realizes the PWM pulse width modulation control mode. It comes up with test speed closed-loop control mode. It is controlled by a single chip automatically control.

Features

Features of Universal Testing Machine 100kN Servo Fully Automatic

Testable Items

General test item: (General display value and calculated value)

  • Tensile stress
  • Tensile strength
  • Pulling strength
  • Stable tensile stress
  • Constant stress force value
  • Tear off the elongation
  • Constant stress elongation
  • Tear strength
  • Any point force value.
  • Any point elongation
  • Extraction
  • Computation of adhesion and peak value
  • Pressure test
  • Bending test
  • Adhesive force stripping force test
  • Extraction force piercing force test
  • Cycle test
Special test items of Universal Testing Machine 100kN Servo Fully Automatic
  1. Elastic coefficient is the elastic Young’s modulus Definition: The ratio of normal stress components to normal strain in the same phase. In order to determine the coefficient of stiffness of the material, the higher the value, the stronger the material.
  2. Proportional Limit: The relationship between load and elongation can be maintained in a certain range, and the maximum stress is the specific limit.
  3. Elasticity Limit: Maximum stress for material to withstand pull-out force puncture test without permanent deformation.
  4. Elastic Deformation: When the load is removed, the deformation of the material disappears completely.
  5. Permanent Deformation: After removing the load, the material remains deformed.
  6. Yield point: When a material is stretched, the deformation increases and the stress remains unchanged. This point is the yield point. The yield point is divided into upper and lower yield points, and the above yield points are generally regarded as yield points. Yield: When the load exceeds the proportional limit, it is no longer proportional to the elongation. The load will drop suddenly. Then, over a period, it will fluctuate up and down, and the elongation will change greatly. This phenomenon is called yield.
  7. Yield Strength: The quotient obtained by dividing the permanent elongation to a specified load by the original cross-section area of the parallel part in tension.
  8. Spring K Value: Ratio of Force Component in Phase with Deformation to Deformation.
  9. Effective Elasticity and Lag Loss: On a tension machine, when the specimen is stretched to a certain elongation or to a specified load at a certain speed, the percentage of the work recovered during shrinkage and the work consumed during stretching is determined as effective elasticity, and the percentage of the work lost during elongation and shrinkage to the work consumed during elongation is determined as hysteresis loss.
TM 2101 Software of Universal Testing Machine 100kN Servo Fully Automatic
  • Standard Windows interface for easy navigation
  • Real-time display, displacement, stress-strain curves during tests
  • Freely switch between curve screens and view user settings
  • Various control modes: constant speed, fixed displacement, constant force rate, constant stress, constant strain rate
  • Powerful statistical and curve analysis tools (zoom, pan, cross cursor, take point)
  • Multiple historical test data for comparative analysis
  • Open test result editing for customized results
  • Innovative Microsoft Word report format for easy editing
  • Permission management system for secure and reliable software operation
TM 2101 Hardware of Universal Testing Machine 100kN Servo Fully Automatic
  • Main controller: 32-bit ARM processor for high-speed operation and precise control
  • Data acquisition: 24-bit AD with a sampling rate of 2000 times/sec, resolution up to 50000 degrees
  • 6-point calibration technology for improved accuracy (better than the national 0.5 standard)
  • Closed-loop technology for accurate control of speed, displacement, and power waveforms
  • Extensive interface expansion: 4 analogue inputs (24-bit), 3 analogue outputs (16-bit), 3 pulse outputs, 3 AB PHASE encoder inputs, 9 switch inputs, 8 switch outputs
  • Additional interfaces: 1 USB, 1 RS232, 1 RS485, 4 LCD interfaces, 1 parallel port micro printer interface, 1 8×4 matrix keyboard interface

Tech Spec

Technical Specifications of Universal Testing Machine 100kN Servo Fully Automatic

Model NumberTT 6000 X / 018N
Max Test Force100 kN
Structure TypeTwin Rigid Column With Twin High Precision Ball Screw
Traveling Space950 mm (exclude fixtures)
Width Space440 mm
Test Force Accuracy±0.5%
Test Speed Range0.1 – 250 mm/min
Load Resolution1/100 000
Displacement Resolution1/1000
Displacement Accuracy≤0.5%
Resolution of Metal Extenders1/1000
Accuracy of Metal Extenders≤0.5%
Accuracy of Extenders±1 mm
Measuring Range0.5% – 100% Full Scale
Load UnitGf, kgf, N, kN, Lbf, etc.
Curve DisplaySelectable Axial Parameters:
Y-axis – time, load, displacement, deformation, stress, strain.
X-axis – time, load, displacement, deformation, stress, strain.
Data DisplayMax. Force, Speed, Specimen Detail, Strength (Kpa, Mpa, N/mm, Nmm)
Main Drive UnitPrecision Servo Drive & Servo Motor
Safety FeatureEmergency Stop, Overload Protection, Upper & Lower Limit Switch Load Sensor with Auto Retreat
Power Source220 ~ 240V, 1500W, 5A, 1Ph, 50/60 Hz, 2Hp
Dimension (LxWxH)910 x 480 x 2000 mm
Approx Weight460 kg
Unit Consists Of:
Model Number Parts Description Qty
TT LC – 100kNC 100kN High Precision Load Cell (Cell Type) 1 Unit.
TT 6ST – G04 Mechanical Wedge Clamp (0-7mm/100 kN) 1 Unit.
TT 6ST – HC1 Handheld Magnetic Control Unit 1 Unit.
TT 6ST – DSV1 Laptop Unit c/w Operation Software (TESTRONZ TUS-1.0) 1 Unit.
Optional Accessories:
Model Number Parts Description Qty
TT 6ST – CTS Cycle Test Software 1 No.
TT AEX – 25/10 Axial Electronic Extensometer (GL25/D10) 1 No.
TT AEX – 50/25 Axial Electronic Extensometer (GL50/D25) 1 No.
TT AEX – 100/25 Axial Electronic Extensometer (GL100/D25) 1 No.
TT 6ST – LTX-3 Long Travel Electronic Extensometer (LTX-3) 1 No.
TT CP – 200 Computer Printer 1 No.
TT 6ST – PBU Portable Bench Unit 1 No.
TM 2101 Software of Universal Testing Machine 100kN Servo Fully Automatic
  • Standard Windows interface for easy navigation
  • Real-time display, displacement, stress-strain curves during tests
  • Freely switch between curve screens and view user settings
  • Various control modes: constant speed, fixed displacement, constant force rate, constant stress, constant strain rate
  • Powerful statistical and curve analysis tools (zoom, pan, cross cursor, take point)
  • Multiple historical test data for comparative analysis
  • Open test result editing for customized results
  • Innovative Microsoft Word report format for easy editing
  • Permission management system for secure and reliable software operation
TM 2101 Hardware of Universal Testing Machine 100kN Servo Fully Automatic
  • Main controller: 32-bit ARM processor for high-speed operation and precise control
  • Data acquisition: 24-bit AD with a sampling rate of 2000 times/sec, resolution up to 50000 degrees
  • 6-point calibration technology for improved accuracy (better than the national 0.5 standard)
  • Closed-loop technology for accurate control of speed, displacement, and power waveforms
  • Extensive interface expansion: 4 analogue inputs (24-bit), 3 analogue outputs (16-bit), 3 pulse outputs, 3 AB PHASE encoder inputs, 9 switch inputs, 8 switch outputs
  • Additional interfaces: 1 USB, 1 RS232, 1 RS485, 4 LCD interfaces, 1 parallel port micro printer interface, 1 8×4 matrix keyboard interface

Standard

Test Procedure

Test Procedure of Universal Testing Machine 100kN Servo Fully Automatic

  1. Preparation: Ensure the UTM is properly installed, calibrated, and maintained according to the manufacturer’s instructions. Verify that all safety precautions are in place and the testing area is clear of obstructions.
  2. Sample Preparation: Prepare the test specimen according to the relevant standards or testing requirements. Make sure the specimen is clean, free from defects, and properly aligned with the testing grips or fixtures.
  3. Setting Up the Test Parameters: Input the test parameters into the UTM’s control interface, including the test type (tensile, compression, bending, etc.), testing speed, load or displacement control, and any other relevant parameters specific to the test.
  4. Loading the Specimen: Place the prepared specimen securely between the grips or fixtures of the UTM. Ensure proper alignment and gripping to prevent any unwanted forces or stresses.
  5. Initiating the Test: Start the test using the control interface of the UTM. Monitor the test progress closely, observing any abnormal behavior or issues.
  6. Data Collection: Throughout the test, the UTM will record data such as load, displacement, and time. Ensure the data collection system is functioning correctly and the recorded data is accurate.
  7. Analysis and Interpretation: Once the test is completed, analyze the collected data to determine the material’s mechanical properties or any other relevant parameters. Calculate properties such as tensile strength, yield strength, modulus of elasticity, etc., based on the test results.
  8. Reporting: Document the test results, including all relevant parameters, observations, and any deviations from expected behavior. Prepare a comprehensive test report, including graphs, tables, and any necessary interpretations.
  9. Post-Test Procedures: After the test is complete, safely remove the specimen from the UTM. Shut down the UTM following the manufacturer’s guidelines. Clean and maintain the UTM as necessary for future use.
  10. Quality Assurance: Regularly calibrate and maintain the UTM to ensure accuracy and reliability. Follow any quality assurance procedures mandated by regulatory standards or internal protocols.

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Contact Information

NL Scientific Global: Advanced material testing solutions for concrete, cement, asphalt, and more. Your trusted partner in construction.
  • +603-3884 6088
  • [email protected]
  • [email protected]
  • 16, Lorong Sungai Puloh 1A/KU 6, Taman Teknologi Gemilang, Kawasan Perindustrian Sungai Puloh, 42100 Klang, Selangor, Malaysia.
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